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Serpentine Heaters: Reliable, Modular Heating Solutions

Fri, January 03, 2025

Tutco SureHeat’s Serpentine line are modular field replaceable heaters that come in two varieties. The Serpentine 2 and the Serpentine 6—both designed for versatility, efficiency, and ease of maintenance.

The Serpentine 6, in particular, stands out as a popular choice for OEM applications. It features a serpentine coil inside in a stainless steel, triple-pass exchange housing. This triple-pass design enhances efficiency by directing air through the heater in three stages: entering the heater, traveling back, and finally passing across the heating element. This innovative design not only ensures efficient heat transfer but also keeps the heater’s outer body cool to the touch—an essential feature for safe and reliable operation.

Easy Field Maintenance for OEMs

One of the biggest advantages of the Serpentine 6 is how simple it is to replace the heating element in the field. This process has been streamlined to minimize downtime:

  1. Power Down: Ensure the heater is off and has completely cooled.
  2. Disconnect: Remove the air and power connections.
  3. Remove Element: Unscrew the two fasteners, slide out the inner element, and disconnect it. Dispose of the old element properly.
  4. Install New Element: Attach the replacement element using the two-pin plug, slide it back into the housing, and secure it with the screws.
  5. Reconnect and Test: Reattach the air and power connections, and your heater is ready to go.
  6.  

This straightforward process makes the Serpentine 6 a favorite among OEMs, as it allows for quick, on-site maintenance without disrupting operations.

Customizable Features for Versatile Applications

The Serpentine line offers additional features to meet diverse industrial needs. For instance, a Type K thermocouple can be attached to the exhaust nozzle for precise control and monitoring. Each component is available separately, providing OEMs with the flexibility to integrate the heater body into their equipment while maintaining easy access to the heating element for replacement. This modular design ensures consistent performance and simplifies maintenance across a wide range of applications.

Both the Serpentine 2 and Serpentine 6 heaters are RoHS and CE compliant, meeting stringent safety and environmental standards.

A Reliable Choice for Industrial Heating

Tutco SureHeat’s Serpentine line represents the perfect balance of performance, durability, and ease of use. From its innovative triple-pass design to its simple field-replaceable elements, this heater is built to meet the needs of modern industrial applications. Whether you’re an OEM looking for a reliable heating solution or a facility manager prioritizing efficiency and safety, the Serpentine line delivers.

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Please use the following page to contact us with your air heater questions. If you have a specific heating application, please select "heating quote" to guide you through all known specifications pertaining to your project.  Our application engineers will use this information to construct the air heater features that will work best for your application. 

Please note, we do not sell products for any purpose connected with chemical, biological, or nuclear weapons; or missiles delivering such weapons.

 

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